www.thompson-partnership.co.uk

Tel: 01436 678237
 

ERP & Manufacturing Systems

Thompson Partnership has a wide experience of ERP systems and projects for the SME. We have particular strengths in the manufacturing modules of these systems covering material and production control. We are able to help your company to use its existing systems more effectively, or to select and implement a new system.
We:

  • Examine your business to determine which modules are most necessary
  • Produce a specification for a new system
  • Help you to select the software and supplier for your system
  • Help you to manage your ERP project
  • Document the new system
  • Provide ongoing training and on-site help

ERP systems are extremely complex. Thompson Partnership has worked in ERP with suppliers and with end-users and has been involved in ERP projects in SME's from both perspectives. In particular, we are familiar with the manufacturing and material control aspects of ERP often neglected by consultancies.

Our Way of Working
In the case of ERP Systems projects or support, the initiative is really with the customer.
We may be brought in to:

  • Initiate an ERP project
  • Help with a project as an extra pair of hands
  • To help with an existing system
  • To troubleshoot a problem
  • To advise on new system and modules

We would always prefer to be involved in ERP systems from the very start of the project. Much of the success of the project will lie in the specification of the system, the structure of the project and the management commitment and knowledge behind the project.

We can help reduce project costs for a new implementation by building up a clear specification for new systems. Much of the cost of implementation of a new system involves making management decisions and building up procedures and ways of working. Many of those tasks can be tackled before the software supplier's consultants come on site.

Analysis
Modern ERP systems are an evolution from MRP and MRP II systems. The newer ERP systems have become very popular over the last few years. Despite their origins in manufacturing, ERP systems have been implemented in many different types of company: Manufacturing, Local Authority, Utilities etc.

ERP systems are arguably the most complex systems that companies will ever implement. They certainly have the most impact on the way that the company works and the procedures that it follows. It is vital, therefore, that the system is properly specified and tested and that the project to implement the system is correctly managed.

As the table below shows, even separating manufacturing companies into three rough categories reveals the different requirements of different companies. In addition, many companies have unique practices that only some systems are able to cope with.

Type of Company Examples Features Money Forecasting Applications Software

Standard Product
 

Cars
Fridges
Schweppes
 

Use Sub-contractors
'Big' Company
'Large' Volume
'Small' Profit margin
Make for stock
Catalogue or Price List
Design is R + D
 

Tied up in stock
 

Future Plans based
on Marketing/Customer
Research
 

MPD
MRP
RCCP
Stock Control
Standard Costing in BOM
POS, SOP
Distribution
 

Made to Order
 

Special Machines
Cranes
Pumps
 

Not so big companies
Produce on a contract basis
Design is engineering
 

Tied up in WIP
 

Forecasting
is knowing
your customer
 

PCS
Standard Costing
Estimating, Contract Costing
Job costing
MRP for
standard components
Planning Bills
Kitting
WOP, POS, BOM
WIP Tracking
MPS, CRP, CAD, SOP

 

Jobbing
 

Sub-contractors to
Motor Industry,
Aerospace, Oil
 

Small Companies
Selling a service -
Usually Machining
Free Issue Materials
 

In order book
 

Reactive,
almost non-existent
 

PCS
WIP Tracking
Job Costing
Estimating
Finite Scheduling
Route Cards etc.